Delayed Coking Technology and Its Emerging Requirements
As a crane manufacturer, many large and heavy industrial enterprises are our major clients.
Taking refining and chemical enterprises as an example, delayed coking technology is a deep-processing unit commonly adopted in these facilities.
In the special working environment of closed coke removal systems. There is characterized by high temperature, high humidity, toxicity, and explosion-proof requirements—carrying out green production reforms and innovations is currently a major challenge for refining and chemical enterprises.
What is Delayed Coking Technology？
Delayed coking is one of the common and important production processes in refining and chemical enterprises. It is widely used in petroleum coke production. Since most plants still use open-air hydraulic coke removal. This process creates large amounts of dust and volatile gases during coke removal, transportation, and storage. Even a small amount of emissions can affect the surrounding environment and increase environmental pressure.
Smarter Coke Removal with Weihua AI Crane
Weihua developed the AI Crane Closed Coke Removal Unmanned Overhead Crane System for demanding coke handling operations.
The intelligent closed coke handling system handles high temperatures, humidity, dust, toxic gases, and explosion-proof environments. It combines intelligent lifting equipment, automatic controls, and a remote monitoring platform.
The crane automates the entire coke handling process. It improves productivity, reduces manual work, and lowers safety risks. Weihua has already supported several large petrochemical projects with this solution.
Intelligent Features for Higher Productivity
The unmanned overhead crane system mainly consists of an explosion-proof overhead crane, an intelligent crane management system, a smart remote operation console, and a 360° monitoring system.
Our AI-powered lifting system automatically detects preset grabbing points and accurately positions the grab. This helps improve material handling accuracy and increases operating efficiency.
After picking up the material, the crane automatically follows the planned route between storage areas. Intelligent route planning shortens travel time and improves material flow.
The crane automatically moves to the unloading position and releases the material with high accuracy. Precise unloading reduces material loss and keeps operations running smoothly.
The crane automatically loads material into waiting trucks with accurate positioning and controlled discharge. Automated loading improves efficiency, reduces manual intervention, and increases workplace safety.
Typical Project Applications
In one petrochemical project, the Weihua AI Crane Closed Coke Removal System operates with two 20-ton explosion-proof overhead cranes.
This project employs a scheduling module that automatically generates operation tasks based on job priority. Each task is controlled within 2 minutes. Faster cycles improve grab utilization and keep the system running efficiently.
Operators can also use the intelligent remote console to monitor equipment, switch operating modes, receive fault alarms, and perform special handling tasks.
Multiple cameras provide real-time views of the work area. Operators can monitor the site remotely and respond quickly when needed.
Green Intelligence for Petrochemicals
The refining and petrochemical industry continues to adopt digital technologies and intelligent manufacturing. Automated bulk material handling has become an important trend.
The Weihua AI Crane Closed Coke Removal System combines intelligent software with high-precision positioning, laser scanning, and remote control technologies. It helps petrochemical companies improve productivity, create safer workplaces, and support the development of greener and smarter plants.
